Date of Award

2024

Document Type

Thesis

Degree Name

Master of Science (MS)

Department

Mechanical Engineering

Committee Chair

Nathan Spulak

Committee Member

Judith Schnieder

Committee Member

Nicholas Ginga

Research Advisor

Nathan Spulak

Subject(s)

Additive manufacturing, Stainless steel--Mechanical properties

Abstract

Additive manufacturing (AM) has several advantages over conventional subtractive manufacturing techniques, including the ability to create parts of highly complex geometries in one process thus reducing time and cost for each part. However, AM parts show different mechanical behavior compared to wrought parts due to the differences in the manufacturing processes. In particular, lack-of-fusion defects, voids, and keyhole defects can act as crack initiation sites leading to the possibility of more brittle behavior. This may be exacerbated by high rate loads, which tends to induce more brittle behavior, higher flow stress, and higher yield stress in materials. Therefore, it is critically important to characterize the material at the strain rate it will experience during use, for example in the automotive industry where the AM parts will experience dynamic loading during crash events. In this study, tension tests are performed on AM 316L stainless steel at strain rates of 10^βˆ’3 𝑠^-1, 1000 𝑠^-1, 2500 𝑠^-1, and 5000 𝑠^-1, and results are compared to conventional wrought 316L. The experimental results are used to develop a material model for finite element analysis using LS-DYNA. The microstructure in the samples are then examined.

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